Skip to Content

Copper-Aluminum Transition Busbar

Copper-Aluminum Transition Busbar

Overview

Copper-Aluminum Transition Busbar

Copper and aluminium conductors welded into one piece (EMPT electromagnetic pulse welding), solving galvanic corrosion and rising contact resistance at Cu-Al joints; used in traction battery, energy storage and power control systems.

Copper-Aluminum Transition Busbar
  • Copper-aluminium transition joint for mixed-material connections
  • Suppresses galvanic corrosion at the joint
  • Friction welding or clad plate processes
  • Dimensions and hole patterns to customer drawings
Specs

Specifications

Operating voltage
0 ~ 20KV
Rated current
0 ~ 4000A
Construction
Copper bar + aluminium bar, welded transition
Conductor material
Copper / aluminium
Conductor surface finish
Plating: nickel, tin
Flammability rating
UL 94-V0
Operating temperature
-40 ~ 105℃
System temperature rise
≤ 30K

Specific values are subject to customer drawings and requirements.

Applications

  • Traction battery PACK
  • Energy storage PACK
  • Power control / PDU